polymer concrete:

Polymer concrete is a type of concrete that uses a polymer binder instead of a traditional cement-based binder. Polymer binders are typically made from epoxy resins, acrylic resins, or vinyl ester resins. Polymer concrete is also known as resin concrete or synthetic concrete

Advantages of polymer concrete:

• High strength and durability: Polymer concrete is typically stronger and more durable than traditional concrete. It is also more resistant to cracking, chemicals, and abrasion.
• Improved performance in harsh environments: Polymer concrete can be used in environments where traditional concrete would not be suitable, such as in areas with high humidity, salt exposure, or extreme temperatures.
• Faster curing: Polymer concrete typically cures much faster than traditional concrete, which can save time and money on construction projects.
• Greater versatility: Polymer concrete can be made with a wider variety of aggregates than traditional concrete, which allows for more creative design possibilities.

 

Technical specifications of microsilica power gel product:

 

1. Physical state: gel
   2.Color: Gray
   3.lPackaging: 25 kg bucket
   4.Specific weight: 0.05 ± 1.55 grams 5.per cubic centimeter
   6.Expiry date: 8 months after production in a sealed bag away from moisture
   7.Mixing ability: Yes
   8.Chlorine ion: No
   9.Freezing point: 2-
   10.The future of the environment: no

Price and purchase of power gel microsilica

Disadvantages of polymer concrete:

• Higher cost: Polymer concrete is typically more expensive than traditional concrete.
• More difficult to work with: Polymer concrete can be more difficult to mix and place than traditional concrete.
• Not as widely available: Polymer concrete is not as widely available as traditional concrete, which can make it more difficult to find qualified contractors to work with it.

Applications of polymer concrete:

• Precast concrete products: Polymer concrete is often used to make precast concrete products, such as pipes, pavers, and architectural panels.
• Repair and rehabilitation: Polymer concrete can be used to repair and rehabilitate damaged concrete structures.
• Industrial applications: Polymer concrete is used in a variety of industrial applications, such as in the construction of floors, tanks, and linings.
• Marine applications: Polymer concrete is used in a variety of marine applications, such as in the construction of piers, docks, and boats.

Types of non-solid polymer concretes

Non-solid polymer concretes are produced based on the polymerization process. Polymerization means connecting the monomer units to each other, which turns into surface or spatial molecular networks and has a molecular weight that makes up the polymer. The types of polymer concrete that are formed under this process belong to one of the following categories:

Concrete charged through polymer

These concretes are charged by a monomer system and react to polymerize at the required location.

Polymer-cement concretes

These concretes contain a monomer that is added to the fresh concrete water mixture and then polymerized in place.

Computer polymer concretes

These concretes are formed from a mixture of aggregates and fillers in monomers and then polymerized in place.

Sulfur polymer concretes

This type of concrete includes a mixture of sulfur concrete whose properties are modified by polymer materials.

How to Make Polymer Concrete: A Comprehensive Guide

Polymer concrete, also known as resin concrete or synthetic concrete, is a versatile material that offers several advantages over traditional cement-based concrete. It is stronger, more durable, and more resistant to chemicals, abrasion, and harsh environments. Polymer concrete is also more flexible and can be cured much faster than traditional concrete.

While polymer concrete is a relatively new material, it has already found a wide range of applications in construction, including precast concrete products, repair and rehabilitation of concrete structures, industrial applications, and marine applications.

 

Suggested reading: To learn more about exposed concrete And concrete foundation click.

 

Here is a comprehensive guide on how to make polymer concrete:

Materials

• Polymer resin binder: Epoxy resin, acrylic resin, vinyl ester resin, furan resin, or methyl methacrylate (MMA) resin
• Aggregate: Crushed stone, sand, or other inert material
• Release agent: To prevent the polymer concrete from sticking to the mold
• Hardener: To initiate the curing process of the polymer resin
• Other additives: As needed, such as pigments, fibers, or fillers

Equipment

• Mixer: A heavy-duty mixer is needed to properly mix the polymer resin, aggregate, and other additives.
• Molds: Molds can be made from a variety of materials, such as wood, metal, or plastic.
• Release agent applicator: A brush or spray can be used to apply the release agent to the molds.
• Measuring cups and spoons: For measuring the polymer resin, hardener, and other additives.
• Safety gear: Safety glasses, gloves, and a respirator should be worn when working with polymer concrete.

Steps

1. Choose the right polymer resin binder: The type of polymer resin binder you choose will depend on the specific application. Epoxy resin is the most common type of polymer concrete binder, but acrylic resin, vinyl ester resin, furan resin, and MMA resin are also available.
2. Prepare the aggregate: The aggregate should be clean and dry. If using crushed stone, the aggregate should be graded to the desired size.
3. Mix the polymer resin and hardener: The polymer resin and hardener should be mixed according to the manufacturer’s instructions. The mixture should be stirred thoroughly until it is uniform.
4. Add the aggregate: Slowly add the aggregate to the polymer resin mixture and stir until the aggregate is evenly coated.
5. Add any other additives: If using any other additives, such as pigments, fibers, or fillers, add them to the mixture at this time and stir until they are evenly distributed.
6. Pour the polymer concrete into the molds: The polymer concrete should be poured into the molds immediately after mixing. The molds should be filled to the desired level.
7. Allow the polymer concrete to cure: The curing time will depend on the type of polymer resin binder used. Epoxy resin typically cures in 24-48 hours, while acrylic resin cures in 4-6 hours.
8. Demold the polymer concrete: Once the polymer concrete has cured, it should be carefully removed from the molds.
9. Finish the polymer concrete: The polymer concrete can be sanded, painted, or sealed as desired.
10.  

Tips

• Work in a well-ventilated area.
• Wear safety gear.
• Follow the manufacturer’s instructions carefully.
• Mix the polymer concrete thoroughly.
• Pour the polymer concrete into the molds immediately after mixing.
• Allow the polymer concrete to cure completely before demolding.

Polymer concrete is a versatile and durable material that can be used in a wide variety of applications. With careful planning and execution, you can make polymer concrete at home for your own projects.

I hope this helps! Let me know if you have any other questions.

Conclusion:

Overall, polymer concrete is a versatile and durable construction material that can be used in a wide variety of applications. However, it is important to consider the cost and availability of polymer concrete before using it in a project.

I hope this helps! Let me know if you have any other questions.